MOSCOW (MRC) -- Solvay Specialty Polymers has unveiled an enhanced version of its Lavanta High-Performance Polyester (HPP) for production of light-emitting diodes (LEDs) for televisions and backlight unit (BLU) applications, as per the company's press release.
The second-generation product – Lavanta 5115 WH 224 – provides significantly improved processability while maintaining its high heat and light stability.
Cupta noted the growing trend among television manufacturers to use fewer LEDs to reduce cost. This is accomplished by sending higher amperage (current) through the LED, resulting in significantly higher junction temperatures above 100°C (212°F) and greater brightness. Previously used materials are unable to withstand the higher heat and light output, discoloring prematurely in applications such as reflector cups.
Lavanta 5115 WH 224 is a 15% glass fiber-reinforced polycyclohexylene terephthalate (PCT) compound developed specifically for LED electronic packaging applications that utilize surface mount technology. The injection molding grade provides enhanced processability versus other available PCTs which results in higher yields and shorter cycle times for molders. It can be molded at a lower temperature (125°C/257°F) than competitive PCTs and still maintains 100% of its maximum crystallinity. Cooler molds enable cycle times to be reduced, resulting in lower energy use and reduced cost.
Lavanta 5115 WH 224 has high reflectivity (greater than 95%) with excellent whiteness retention even after thermal and light aging. This gives it excellent reliability for LEDs that operate at high junction temperatures up to 150°C (302°F). Lavanta 5115 WH 224 replaces competitive materials including polyphthalamides (PPA) like PA6T and PA9T, which can only operate up to 120°C (248°F). The new PCT grade also has lower moisture absorption and excellent dimensional stability compared to PPA.
The second-generation Lavanta HPP also boasts strong mechanical properties including tensile strength of 78 MPa (11,312 psi) and elongation of 1.6%. This mechanical performance allows for easy ejection from the tool and improved yields during assembly.
As MRC wrote before, Solvay has signed an agreement to buy the Ryton PPS (polyphenylene sulphide) business from U.S.-based petrochemical company Chevron Phillips Chemical Company for USD220 million, expanding its offering of high-performance polymers and entering a solid growth market.
Solvay S.A. is a Belgian chemical company founded in 1863, with its head office in Neder-Over-Heembeek, Brussels, Belgium. The company has diversified into two major sectors of activity: chemicals and plastics. Solvay supplies over 1500 products across 35 brands of high-performance polymers – fluoropolymers, fluoroelastomers, fluorinated fluids, semi-aromatic polyamides, sulfone polymers, aromatic ultra polymers, high-barrier polymers and cross-linked high-performance compounds.
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