GAIL to spend Rs 751 crore to add new PP unit at petrochemical complex in Uttar Pradesh

MOSCOW (MRC) -- GAIL (India) Ltd, the state-owned natural gas transportation and distribution utility, is planning to spend Rs 751 crore to add a new 60 Kilo Tonne Per Annum (KTPA) polypropylene (PP) unit at its Pata petrochemical complex in Uttar Pradesh, according to EconomicTimes.

PP is a thermoplastic used in the making of consumer products, plastic parts for automobile industry and textiles, apart from other applications.

The complex produces low and high density polyethylene (HDPE) from ethylene produced from the cracking of ethane and propane. In the process, the cracker also produces around 50 KTPA of polymer grade propylene which the company expects to use as a feed-stock for the proposed PP unit.

"GAIL is planning to utilize this propylene to set up a 60 KTPA Polypropylene unit in the existing complex at Pata. The proposed facility will be set-up along with the existing facilities at Pata," the company said in an application seeking clearance from the environment ministry.

The integrated gas-based petrochemical complex at Pata has been operational since 1999. It recovers ethane-propane from natural gas coming from Hazira-Vijaipur-Jagdishpur pipeline and converts it into petrochemicals.

The polymer production capacity of the Pata petrochemical complex doubled to 810 KTA last financial year (2018-2019) from 410 KTA earlier, according to GAIL’s latest annual report.

"Overall production from the Pata complex in 2018-19 was 751 KTA. The company exported 110 KTA of polymers to Asian markets. The company's market share in the domestic polyethylene market has been maintained and is the second-largest player in the Indian market with a portfolio of over 1,000 KTA of polyethylene," it said.

The company’s board has also approved a Rs 8,800 crore project for the revival of an existing LPG plant at Usar in Maharashtra by converting it into 500 KTA Polypropylene complex. This would be a first-of-its-kind project in the country using propane dehydrogenation technology for production of Propylene integrated with the downstream Polypropylene unit.

GAIL marketed around 1,000 KTA of polymers last financial year ended March 2019. Overall, the company's revenue from the petrochemical segment increased 14.50 per cent to Rs 6,704 crore last fiscal. In the first quarter ended June 2019, GAIL's revenue from petrochemical operations declined 31 per cent to Rs 1,113 crore.

As MRC reported earlier, in May 2019, GAIL approved the revival of an existing liquefied petroleum gas (LPG) plant for conversion into a new PP complex in Usar, Raigad district of Maharashtra, India. The project is scheduled to be commissioned by fiscal year 2023-2024.

According to MRC's ScanPlast report, the estimated consumption of PP in the Russian market totalled 694,210 tonnes in January-June 2019, up by 14% year on year. The supply of propylene block copolymers (PP-block) and propylene homopolymers (PP-homo) increased.

Gas Authority of India Limited (GAIL) is the largest state-owned natural gas processing and distribution company in India. It is headquartered in New Delhi. It has the following business segments: natural gas, liquid hydrocarbon, liquefied petroleum gas transmission, petrochemicals, city gas distribution, exploration and production, GAILTEL and electricity generation.
MRC

MOSCOW (MRC) -- Siemens recently opened a high-speed reciprocating compressor (HSRC) and mobile power support center in Odessa, Texas, said Hydrocarbonprocessing.

The facility will serve the expanding HSRC and rotating equipment customer base in the Permian Basin as part of Siemens’ near-term growth objectives in the prolific oil and gas producing region. While initially focusing on HSRC spare parts, as early as next year the facility will support a wide range of unconventional resource activities, such as electric frac and mobile gas turbine staging to satisfy fast power needs.

Dresser-Rand HOS high-speed reciprocating compressor.
Dresser-Rand HOS high-speed reciprocating compressor.
“Our HSRC support center in Odessa will better position us to serve a key customer base in a significant region through a strategic parts stocking program,” said Patrice Laporte, Vice President for Siemens Oil & Gas Americas.

“We look forward to working with operators and service companies in the Permian Basin to ensure fast response on their solution needs such as emissions-reducing electric frac systems, all the way to apps that optimize artificial lift performance,” added Matthew Wilhoit, Vice President for Siemens Unconventional Oil & Gas.

Siemens serves the upstream, midstream and downstream oil and gas market through a range of technologies and solutions. Its unconventional resource portfolio includes power generation (fixed and mobile trailer-based technology), electrical distribution (via electric motors, drives, switchgear), reciprocating compressors, and digital solutions, as well as solutions for gas processing, pipeline (liquids and gas), and liquefied natural gas (LNG) operators across the world.
MRC

MOSCOW (MRC) -- Styrenics Circular Solutions (SCS) has announced a collaboration between Ineos Styrolution, Trinseo, and Agilyx to advance the first-of-a-kind polystyrene (PS) chemical recycling facility in Europe, as per GV.

The SCS members Ineos Styrolution and Trinseo, global leaders in the manufacturing of PS and other styrenic materials, have combined resources to advance the development of a full commercial scale chemical recycling plant. The new plant will be capable of processing up to 50 tonnes-per-day of post-consumer PS feedstock.

This project advancement follows the promising results of an evaluation study in which SCS, the joint industry initiative to increase the circularity of styrenic polymers, engaged Agilyx, based in Tigard, OR, USA, a developer of chemical recycling technologies for plastics, to perform tests with samples of post-consumer PS food packaging waste. Agilyx evaluated the composition of the waste feedstock and successfully recycled it back into its original liquid monomer, using its proprietary depolymerisation technology. This project demonstrated polystyrene’s unique intrinsic capability to be fully recycled.

"This is an exciting time in the advancement of plastics recycling, when we really can make a difference with the development of a plant that will not only lead the way to significantly increase European PS recycling rates, but also truly close the loop with food grade recycled content,” said Rob Slangen, Plastic and Feedstocks Technology Leader at Trinseo and member of the SCS Technology Working Group. He added: “As such, we are well-positioned to become a key contributor to the European Commission's recycling goals."

"We are excited by the results from the work we have already completed with Agilyx, which demonstrate how robust and advanced Agilyx’s depolymerisation technology for PS is and underscores PS’ excellent recyclability. With this chemical recycling technology we hold the solution in our hands, with which PS can be managed as a renewable and environmentally friendly source," said Dr. Norbert Niessner, Director Global R&D/IP, Ineos Styrolution, and Chair of the SCS Technology Working Group.

"Our collaboration with SCS, and for this specific project, with Trinseo, and Ineos Styrolution is a needed and important step in being able to turn everyday plastics into a renewable resource," said Joe Vaillancourt, Agilyx’s CEO. "For over 15 years Agilyx has been driven with a vision to end wasteful outcomes of post-consumer plastics and ensure that no plastic ends up in a landfill. This collaboration will allow us to create a fully circular solution for post-consumer PS which has so many benefits to the way we live," he added.

"SCS initiated this important project as part of our commitment to drive up European styrenics recycling rates," explained Jens Kathmann, Secretary General SCS. "I am very happy that our member companies Ineos Stryrolution and Trinseo now have taken it to the next phase and together with collaboration partner Agilyx will be driving the scale-up implementation in line with the EU Plastics Strategy. I am looking forward to many more projects to come to create a novel recycling infrastructure for styrenics in Europe together with key players from across the entire value chain," he commented.

According to SCS, PS is a polymer with unique circularity potential, as it is most easily reversed into its original monomer at high yield with the emerging recycling technologies. The liquid state of its monomer enables easy purification and the recycled monomer is said to be identical to the virgin monomer. It can thus be processed into styrenics polymers with identical, virgin quality enabling all applications, including food contact. Also, from there it can be continuously recycled, over and over again, said SCS.

According to MRC's ScanPlast report, Russia's estimated consumption of PS and styrene plastics was 39,130 tonnes in July 2019, down by 1% year on year (39,600 tonnes in 2018). Consumption of PS and styrene plastics was 287,370 tonnes in January-July 2019, up by 2% year on year.
MRC

MOSCOW (MRC) -- The Abu Dhabi National Oil Company (ADNOC), Saudi Aramco Technologies Company (AramcoTech) and TWI Ltd (TWI) officially opened the Non-metallic Innovation Center (NIC), as per Hydrocarbonprocessing.

The NIC is a research center focused on innovation and advancing the use of non-metallic industrial applications, and is located in Cambridge in the United Kingdom.

The center will develop state-of-the-art technologies for new non-metallic solutions and demonstrates how ADNOC, through innovative partnerships, is leveraging the power of technology to enhance efficiencies and unlock greater value as it delivers its 2030 smart growth strategy. The NIC partnership will also help create potential new upstream and downstream market opportunities and open doors to new markets for ADNOC as it looks to maximize the potential of its resources across its entire value chain.

Dr. Alan Nelson, ADNOC Chief Technology Officer, said: “Non-metallic solutions are continuing to reshape industries around the world. From cost-efficient and durable pipelines to lightweight car designs, this technology has abundant science and engineering uses. In line with our Oil & Gas 4.0 mission, ADNOC is dedicated to leading and advancing this technology.

"Accelerating growth in new non-metallic applications also creates new markets for crude and refined products for ADNOC. We are excited to partner with TWI and AramcoTech to help drive cutting-edge non-metallic solutions for the oil and gas industry and beyond."

Non-metallics combine the benefits of several materials as they are corrosion-resistant, lightweight, and durable. They are increasingly deployed across multiple industries, including oil and gas, and construction.

Ahmad O. Al-Khowaiter, Saudi Aramco Chief Technology Officer, said: "We are delighted to be part of this important initiative. The industry is waking up to the benefits of non-metallic materials for numerous applications. The NIC will promote the utilization of advanced polymeric materials by conducting research that addresses challenges in their development and implementation. This initiative is part of Saudi Aramco’s efforts to leverage its extensive hydrocarbon resources and technology development capabilities to deliver solutions that meet future energy needs in a sustainable way."

Dr. Mihalis Kazilas, NIC Programme Director, said: "By bringing together TWI, AramcoTech, and ADNOC to set up NIC, we can be assured of producing industry-led research, for the complete supply chain from R&D to production. NIC combines academia and industry so that there is a continuous chain between universities producing high-level research and industries that require academic-level analysis for real-world applications."

ADNOC’s partnership to establish the NIC further builds on its strong portfolio of research centers. In addition to the NIC, ADNOC currently has three centers in Abu Dhabi and one in Shanghai, which focus on upstream and downstream related research.

NIC is a part of the Private Technology Innovation Partnerships (PTIPs) initiative at TWI, working to address technology priorities, fostering open innovation and commercialization of technology with sponsors and supply chain. The center conducts a research program that covers Technology Readiness Levels (TRL) 1-9, with partners being drawn from leading academic institutions, research centers, and composite material manufacturers.

As MRC wrote previously, in November 2018, Saudi Aramco and ADNOC signed a framework agreement to explore opportunities for collaboration in the Natural Gas and Liquefied Natural Gas (LNG). The cooperation brings together two of the world’s leading energy producers from the Arabian Gulf to jointly work together in an area of strategic importance for both companies as they seek to boost revenues from the natural gas and LNG business segments.
MRC

MOSCOW (MRC) -- Thailand’s PTTGC is planning to shut its LDPE unit in Map Ta Phut, Thailand for a planned turnaround on 1 October, 2019, according to NCT.

The maintenance works are expected to last until 30 October.

The unit is able to produce 300,000 tons/year of LDPE.

PTT currently has a total capacity of 800,000 mt/year of high density polyethylene (HDPE), 300,000 mt/year of low density polyethylene and 800,000 mt/year of LLDPE at the same site.

As MRC informed earlier, PTT started commercial operations at its new 400,000 mt/year metallocene C6 linear low density polyethylene plant at Map Ta Phut, Thailand, in the first quarter of 2018.

According to MRC's ScanPlast report, Russia's estimated LDPE consumption totalled 338,390 tonnes in the first seven months of 2019, up by 3% year on year. Some producers' LDPE output decreased, exports also subsided. Excessive supply of LDPE vanished in the market in August because of the shutdowns at two plants at once. And there was even a slight shortage already in the second half of the month.

PTT Global Chemical is a leading player in the petrochemical industry and owns several petrochemical facilities with a combined capacity of 8.45 million tonnes a year.
MRC