Henkel opens new manufacturing plant in India

MOSCOW (MRC) -- Henkel AG & Co. KGaA (Dusseldorf, Germany) announced that Henkel Adhesives Technologies has officially inaugurated its new production facility in Kurkumbh, India, near Pune, said.

With a total investment of about EUR50 million, the business unit aims to serve the growing demand of Indian industries for high-performance solutions in adhesives, sealants and surface treatment products. Designed as a smart factory the new plant enables a wide range of Industry 4.0 operations and meets the highest standards for sustainability.

The facility admeasures 100,000 square meters and has a built-up area of 51,000 square meters which makes it India’s largest adhesive manufacturing site. It will further increase Henkel?s capabilities to serve customers across various markets including flexible packaging, automotive, agriculture and construction equipment, general industry and metals.

"India is one of the most important emerging markets with tremendous growth opportunities for our adhesives business”, said Jan-Dirk Auris, Executive Vice President Henkel Adhesive Technologies. “Our trusted brands and leading solutions based on our unmatched portfolio of 40 technologies create sustainable value for our customers. With the launch of this state-of-the-art, multi-technology manufacturing facility, we have created capacities to meet the demands for our high impact solutions in this dynamic market. This investment will enable us to further drive profitable growth."

The new site is equipped with state-of-the-art technologies to ensure traceability and transparency and to exceed the high standards for quality and safety in the industry. Designed as a smart factory with a high level of process automation it enables a wide range of Industry 4.0 applications. The end-to-end digitalization of the plant operations also ensures digitized workflows for a high efficiency in manufacturing.

The new Kurkumbh site also meets the highest standards of sustainability. It is among the very few chemical manufacturing sites to be awarded the LEED Gold certificate by the US Green Building Council based on a holistic energy efficiency concept.

Henkel are also partnering with Borealis and plastics solutions company Borouge to develop flexible packaging solutions for detergents containing both virgin polyethylene (PE) and high amounts of post-consumer recyclate (PCR) in efforts to increase sustainability.

According to MRC's ScanPlast report, Russia's estimated PE consumption totalled 2,093,260 tonnes in 2019, up by 6% year on year. Shipments of all PE grades increased. PE shipments rose from both domestic producers and foreign suppliers.

Henkel operates in three business units, including laundry and home care, beauty care and adhesive technologies.
MRC

MOSCOW (MRC) -- Royal Dutch Shell, which plans billions of dollars in spending on shale drilling projects, boosted output in the top US shale field to 250,000 barrels per day in December, reported Reuters with reference to the company’s Permian Basin head.

Shell plans to spend about USD3 billion per year for the next five years on shale projects, said Amir Gerges, vice president of Permian assets for Shell, at the Argus Americas Crude Summit in Houston. Its Permian Basin production rose more than 100,000 barrels per day in the last year.

"We continue to ramp up our production from our core acreage," Gerges said.

Shell and rival oil majors Exxon Mobil, Chevron and BP are spending billions in the Permian Basin of Texas and New Mexico. The companies see shale as a short-cycle asset that complements projects such as deepwater wells that take years to bring into production.

The Permian has 30 years of so-called “tier one” high quality drilling inventory and will remain at the heart of U.S. oil growth, Gerges said. But the industry faces challenges in the region, ranging from too much natural gas flaring to inadequate infrastructure and “even today’s investor sentiments,” he said.

Previously, Shell indicated it might seek a way to expand its presence in the Permian, but during last week’s earnings call, Chief Executive Officer Ben van Beurden indicated the timing is not right for an acquisition.

"I think anything inorganic would not be the right thing to do," van Beurden said.

Oil and gas companies of all sizes have been under pressure to produce more free cash and return it to investors through share buybacks and dividends.

The industry also faces pressures to reduce emissions, especially from prolific gas flaring, deliberately burning gas produced as a byproduct to oil. The practice can worsen climate change by releasing carbon dioxide.

The US drilling industry flared or vented more natural gas in 2019 for the third year in a row, as soaring production in Texas, New Mexico, and North Dakota have overwhelmed regulatory efforts to curb the practice, according to state data and independent research estimates.

"The flaring and emissions in the Permian Basin have become famous and it’s not something we would like to be recognized for," Gerges said.

The region needs more infrastructure such as natural gas pipelines, but it is more important to have "robust, fit-for-purpose policies and regulatory requirements that incentivize reduction in flaring," Gerges said.

As MRC wrote before, Shell Singapore restarted its naphtha cracker in Bukom Island this week following a two months maintenance shutdown since the beginning of October 2019. Thus, this cracker was taken off-stream for the turnaround on 1 October 2019. The cracker is able to produce 960,000 tons/year of ethylene and 550,000 tons/year of propylene.

Ethylene and propylene are feedstocks for producing polyethylene (PE) and polypropylene (PP).

According to MRC's ScanPlast report, Russia's estimated PE consumption totalled 2,093,260 tonnes in 2019, up by 6% year on year. Shipments of all PE grades increased. PE shipments rose from both domestic producers and foreign suppliers. The estimated PP consumption in the Russian market was 1,260,400 tonnes in January-December 2019, up by 4% year on year. Supply of almost all grades of propylene polymers increased, except for statistical copolymers of propylene (PP random copolymers).

Royal Dutch Shell plc is an Anglo-Dutch multinational oil and gas company headquartered in The Hague, Netherlands and with its registered office in London, United Kingdom. It is the biggest company in the world in terms of revenue and one of the six oil and gas "supermajors". Shell is vertically integrated and is active in every area of the oil and gas industry, including exploration and production, refining, distribution and marketing, petrochemicals, power generation and trading.
MRC

MOSCOW (MRC) -- US polyethylene (PE) exports rose 11% in December to 858,634 metric tons, a new monthly high, reported Chemweek with reference to US Commerce Department data released yesterday.

PE exports from the US totaled 9.33 million metric tons (MMt) for the whole of 2019, up 2.84 MMt, 44%, over 2018.

The export boom is a result of the dramatic expansion of North American PE capacity in recent years and the abundance of low-cost feedstock that has made PE exports competitive in the global market.

US PE export volumes to China fell by 9% to 584,157 metric tons last year, bucking the overall trend because of the trade war. However, US suppliers adjusted by selling more into markets in Southeast Asia. Of the four fastest-growing PE export destinations in 2019, three were in Southeast Asia: Singapore, Malaysia and Vietnam, which collectively took in 845,888 metric tons more PE in 2019 compared to the previous year.

Belgium was the second-fastest-growing PE export market for the US by volume, accounting for about 10% of additional exports in 2019. Brazil was the fifth-fastest-growing destination.

US PE export volumes will likely need to continue growing in 2020, with three new PE plants with a total of 1.32 MMt of production capacity scheduled to come online over the next few months and limited growth prospects for the domestic market. Domestic demand weakened in 2019, according to preliminary data published in January by the American Chemistry Council. Domestic sales by US and Canadian producers in 2019 totaled 31.6 billion pounds, or 14.3 MMt, down from 32.7 billion pounds, 14.8 MMt, in 2018.

We remind that, as MRC wrote before, in early November 2019, LyondellBasell began the commissioning works of its new high density polyethylene (HDPE) plant in La Porte, Texas, USA. The brand new plant will utilize LyondellBasell’s patented Hyperzone technology to produce 500,000 tons/year of HDPE. Sales volumes from the plant are expected to increase during the first quarter of 2020.

According to MRC's ScanPlast report, Russia's estimated PE consumption totalled 1,904,410 tonnes in the first eleven months of 2019, up by 6% year on year. Shipments of all PE grades increased. PE shipments increased from both domestic producers and foreign suppliers.
MRC

MOSCOW (MRC) -- State-run Bharat Petroleum Corp will import 1 million barrels of Iranian oil in February after a gap of three months, with the nation’s overall purchases from Tehran remaining at 9 million barrels, reported Reuters with reference to three industry sources' statement.

The United States in early November granted India a six-month waiver from sanctions on Iran’s oil exports.

Under the agreement, New Delhi must restrict its Iranian oil purchases to 1.25 million tonnes, or 9 million barrels.

BPCL and Hindustan Petroleum Corp will lift 1 million barrels each of Iranian crude oil in February, the sources said. HPCL this month resumed purchases of Iranian oil after a gap of six months. The company halted Iranian oil purchases in July after its insurance company refused to provide cover for the crude because of US sanctions, although its chairman said HPCL may resume buying Iranian oil under sanctions waivers.

Indian Oil Corp, the country’s top refiner, will lift 5 million barrels of Iranian oil in February, the same as this month. Mangalore Petrochemicals Ltd will buy 2 million barrels compared with 3 million barrels this month, the sources said.

An IOC official had previously said his firm would lift 180,000 bpd - the full volume contracted under an annual deal with Iran for this fiscal year ending March 31, 2019.

India recently exempted rupee payments to the National Iranian Oil Co (NIOC) for crude oil imports from a steep withholding tax, paving way for pending dues to be cleared.

HPCL, IOC and BPCL did not immediately respond to requests for comment, while MRPL declined comment.

As MRC informed previously, BPCL plans to set up a petrochemicals unit at its Bina refinery in Madhya Pradesh as part of its Rs25,000 crore expansion plan for the refinery. The petrochemical unit, which will include a 1.5 mln tpa naphtha cracker, is expected to cost Rs6,000-7,000 crore.

Ethylene and propylene are feedstocks for producing polyethylene (PE) and polypropylene (PP).

According to MRC's ScanPlast report, Russia's estimated PE consumption totalled 1,904,410 tonnes in the first eleven months of 2019, up by 6% year on year. Shipments of all PE grades increased. PE shipments increased from both domestic producers and foreign suppliers. The PP consumption in the Russian market was 1,161,830 tonnes in January-November 2019, up by 7% year on year. Deliveries of all grades of propylene polymers increased, with the homopolymer PP segment accounting for the largest increase.

Bharat Petroleum Corporation Limited (BPCL) is an Indian state-controlled oil and gas company headquartered in Mumbai, India. Bharat Petroleum owns refineries at Mumbai, Maharashtra and Kochi, Kerala (Kochi Refineries) with a capacity of 12 and 9.5 million metric tonnes per year.
MRC

MOSCOW (MRC) -- PKN Orlen has informed that on 5 February 2020, as a part of investment project called: "Visbreaking Installation at production plant in Plock", it signed an agreement with consortium of companies: KTI Poland S.A. and IDS-BUD S.A. for design, deliveries and building "in turn key" formula of the Visbreaking Basic Installation for a total amount of ca. PLN 750 m, as per the company's press release.

The project's implementation aims to improve crude oil production efficiency by increasing the yield of high-margin products as a result of in-depth conversion of vacuum residue from the Crude Distillation Unit.

The cost of investment will amount to ca. PLN 1 bn.

The finalization of the investment is planned by the end of 2022.

After realization of the project it is estimated that the operating profit EBITDA of PKN Orlen may increase in the range of PLN 340 to 415 m yearly.

As MRC informed before, in September 2019, Honeywell announced that PKN ORLEN had licensed the UOP MaxEne process, which can increase production of ethylene and aromatics and improve the flexibility of gasoline production. The project, for the PKN Orlen facility in Plock, Poland, was in the basic engineering stage then.

Ethylene is the main feedstock for the production of polyethylene (PE).

According to MRC's ScanPlast report, Russia's estimated PE consumption totalled 1,904,410 tonnes in the first eleven months of 2019, up by 6% year on year. Shipments of all PE grades increased. PE shipments increased from both domestic producers and foreign suppliers.
MRC