Nouryon expands colloidal silica range for catalyst production

MOSCOW (MRC) -- Nouryon has expanded the Levasil colloidal silica product line with two new products for the next generation of catalysts, said the comoany.

The products have been developed to address the industry’s need for high purity and consistent quality in order to be able to produce more efficient catalysts that improve yield and performance. "Our main customers are producers of catalysts and zeolites used in, for example, oil refineries where feedstocks are becoming more challenging and more effective catalysts are needed. This is where our high-purity products have a role to play to improve the productivity and to extend the lifetime of the catalyst," said Patrick Wilhelm, Vice President of Colloidal Silica at Nouryon.

Efficient use of resources are critical concerns for the world today. The catalyst industry plays an important role in society to meet these challenges by, for instance, reducing emissions in diesel engines and power plants, as well as contributing to more efficient chemical production.

"Driven by our commitment to sustainability, we are continuously focused on growing our portfolio of sustainable solutions. Our newest innovation allows our customers to produce even more powerful catalysts for emission control, chemical production and oil refining, which makes it possible to do more while using less,” said Johan Landfors, President of Technology Solutions at Nouryon.

Levasil CA421 PNH and Levasil CA321 PNH are the latest in a series of products from Nouryon for the catalyst industry.

As MRC informed earlier, Nouryon launched Arquad GS, an innovative, environmentally friendly antimicrobial agent that enables the formulation of a robust and tintable anti-viral paint. Nouryon will unveil Arquad GS to Asian markets during the CHINACOAT show, beginning tomorrow in Guangzhou, China, and plans to introduce it to other regions soon after. The introduction of this new product is important given the increased emphasis on surface cleanliness and germ prevention as a result of the COVID-19 pandemic. Research indicates that demand for hygienic coatings is expected to increase significantly, and the global anti-viral and anti-bacterial coating categories, specifically, are projected to hit double-digit annualized growth over the next five years. It's estimated that by 2026, the anti-viral paint category will be worth USD1.3 billion.

We remind that Russia's output of chemical products rose in September 2020 by 6.7% year on year. At the same time, production of basic chemicals increased by 6.1% year on year in the first nine months of 2020, according to Rosstat's data. According to the Federal State Statistics Service of the Russian Federation, polymers in primary form accounted for the greatest increase in the January-September output. Last month's production of primary polymers decreased to 852,000 tonnes from 888,000 tonnes in August due to shutdowns in Tomsk, Ufa and Kazan. Overall output of polymers in primary form totalled 7,480,000 tonnes over the stated period, up by 16.4% year on year.
MRC

Perstorp to build sustainable methanol plant in Sweden

MOSCOW (MRC) -- Perstorp says it plans to build a large-scale commercial carbon capture and utilization (CCU) unit at Stenungsund, Sweden, dubbed Project AIR, that will use a production concept the company has developed to produce sustainable methanol from a variety of recovered end-of-life streams and hydrogen from electrolysis, said Chemweek.

The company plans to utilize its own CO2 and residue streams, and use the methanol to substitute all the fossil-based methanol used in its production in Europe. Project AIR aims to substitute all the 200,000 metric tons/year of fossil methanol that Perstorp uses in Europe as a raw material for downstream chemical products, the company says.
The "uniqueness" of the plant's methanol production process is its combination of CCU and the gasification process where CO2, residue streams, renewable hydrogen, and biomethane will be converted to methanol, the company says. The project would support companies downstream in value chains in their efforts toward renewable/circular materials and reduced carbon footprints, and in their ability to offer sustainable, affordable products. Project AIR will reduce greenhouse gas emissions by about 500,000 metric tons/year if completed, Perstorp says. It adds that the goal is to start producing sustainable methanol in 2025.

"This innovation would both optimize the use of existing technologies whilst building something completely new, as well as demonstrating [CCU], using captured CO2 as a raw material. It would be a concrete example of the transition towards a circular economy and of how significant CO2 emission reductions could be achieved by utilizing existing resources and closing loops. This would be an important step for us to achieve our goal of becoming finite material neutral,” says Jan Secher, president and CEO at Perstorp.

Perstorp says it plans to cooperate with Fortum, Uniper, and Nature Energy for the project. Fortum and Uniper would supply renewable hydrogen from a new electrolysis plant and one of the world’s largest producers of biogas, Nature Energy, would seek to supply biogas to Project AIR.

As MRC informed earlier, last year Perstorp obtained FCN 001967 (Food Contact Notification) from the FDA for the use of Pevalen as a plasticizer in polyvinyl chloride (PVC) polymers for use in repeateduse food contact articles.

As MRC reported earlier, in December 2017, Perstorp announced world’s first portfolio of renewable alternatives to the essential polyols Pentaerythritol (Penta), Trimethylolpropane (TMP), and Neopentyl glycol (Neo).

As per MRC's ScanPlast report, November total production of unmixed PVC was about 86,100 tonnes versus 86,600 tonnes a month earlier, SayanskKhimPlast and RusVinyl decreased their capacity utilisation last month. Overall output of polymer were 892,100 tonnes in the eleven months of 2020 from 893,600 tonnes a year earlier. Two producers increased their production, whereas two other manufacturers reduced their output.

Perstorp is one of the world leaders in various sectors of the specialty chemicals market, it's pioneer in formalin chemistry, plastics and surface materials. Perstorp was founded in 1881 and is controlled by PAI partners,a major European private equity company. The company has around 1,500 employees in with 22 production plants in Europe, Asia and North America.
MRC

EU Commission proposes legislation for sustainable batteries

MOSCOW (MRC) -- The European Commission announced proposals on Thursday to modernize EU legislation on batteries, calling for batteries placed on the EU market to become sustainable, high performing, and safe all along their entire life cycle, reported Chemweek.

Sustainable batteries are key to the goals of the EU Green Deal and contribute to its zero-pollution ambition, since they promote competitive sustainability and are necessary for green transport and clean energy, the Commission says. The battery initiative is the first action to be announced in the new EU circular economy action plan, it says.

The Commission says that batteries should be produced with the lowest possible environmental impact, using materials obtained "in full respect of human rights" as well as social and ecological standards. As a result, it proposes mandatory requirements for all batteries placed on the EU market, including use of responsibly sourced materials with restricted use of hazardous substances, minimum content of recycled materials, carbon footprint, performance and durability, and labeling, as well as meeting collection and recycling targets.

“Batteries are essential for crucial sectors of our economy and society such as mobility, energy, and communications. This future-oriented legislative toolbox will upgrade the sustainability of batteries in each phase of their life cycle. Batteries are full of valuable materials and we want to ensure that no battery is lost to waste. The sustainability of batteries has to grow hand in hand with their increasing numbers on the EU market,” says Virginijus SinkeviAius, EU commissioner with responsibility for environment, oceans, and fisheries.

The Commission proposes to establish requirements and targets on the content of recycled materials as well as collection, treatment, and recycling of batteries at end of life, and make sure that industrial, automotive, or electric vehicle (EV) batteries are not lost to the economy after their useful service life.

It says that the EU's current 45% collection rate for recycling of portable batteries should rise to 65% in 2025 and 70% in 2030 so that the materials of batteries used at home are not lost for the economy. Industrial, automotive, or EV batteries must be collected in full, and all collected batteries should be recycled and high levels of recovery achieved, especially for valuable materials such as cobalt, lithium, nickel, and lead, the Commission says.

Providing legal certainty is essential for the development of a more sustainable and competitive battery industry across Europe and around the world, the Commission says.

As MRC wrote previously, The European Commission says it has approved, under EU merger regulation, the proposed acquisition of BASF's worldwide pigments business, BASF Colors & Effects, by DIC Corp. (Tokyo, Japan).
To address the Commission's competition concerns, DIC offered to divest a pigment manufacturing facility operated by its wholly-owned subsidiary Sun Chemical at Bushy Park, South Carolina. The approval is conditional on full compliance with a commitments package offered by DIC, including the Bushy Park divestment, the Commission says.

We remind that German chemicals maker BASF said in early November it had put a project to build a petrochemicals complex in India worth up to USD4 billion on hold due to the economic uncertainty caused by the COVID-19 pandemic. BASF signed a memorandum of understanding with Abu Dhabi National Oil Company (ADNOC), Adani Group and Borealis AG in October 2019 to evaluate a collaboration to build the chemical site in Mundra, in India’s Gujarat state.

Ethylene and propylene are feedstocks for producing polyethylene (PE) and polypropylene (PP).

According to MRC's ScanPlast report, Russia's estimated PE consumption totalled 1,760,950 tonnes in the first ten months of 2020, up by 3% year on year. Only high density polyethylene (HDPE) and linear low density polyethylene (LLDPE) shipments increased. At the same time, PP shipments to the Russian market reached 978,870 tonnes in January-October 2020 (calculated using the formula: production minus exports plus imports minus producers' inventories as of 1 January, 2020). Supply of exclusively of PP random copolymer increased.
MRC

BASF declares FM on n-butanol, shuts down plant for repairs at Ludwigshafen, Germany

MOSCOW (MRC) -- BASF, the world's petrochemical major, has declared force majeure (FM) on the supply of n-butanol after hitting unspecified technical problems at its production plant in Ludwigshafen, Germany, according to Chemweek.

The FM was declared “with immediate effect” on 8 December by BASF in a letter to all its n-butanol customers. “Our production plant for n-butanol has encountered unforeseeable technical problems. To remedy the situation, we were forced to shut the plant down and start the necessary repair work immediately,” it said. The incident was described in the letter as being “beyond BASF’s reasonable control,” impacting its ability to supply customers with n-butanol according to its contractual obligations, it said. The FM will remain in place “until further notice.”

BASF will allocate the supply of n-butanol for the time being, and said it would continue to use all reasonable efforts to mitigate the effects of the shortage.

The tightening market for n-butanol in Europe and globally has gone “from feast to famine” at a time when demand for derivatives such as butyl acrylate, butyl acetate, and glycol ethers has been higher than usual for this time of year, according to Denis Poussin, global director/acrylic acid and acrylates at IHS Markit. Lower n-butanol supply may lead to further tightness and rising prices in those derivative markets, he says.

As MRC informed previously, BASF restarted its No. 1 steam cracker following a maintenance turnaround on September 30, 2019. The plant was shut for maintenance in mid-August, 2019. Located at Ludwigshafen in Germany, the No. 1 cracker has an ethylene production capacity of 235,000 mt/year and a propylene production capacity of 125,000 mt/year.

Ethylene and propylene are feedstocks for producing polyethylene (PE) and polypropylene (PP).

According to MRC's ScanPlast report, Russia's estimated PE consumption totalled 1,760,950 tonnes in the first ten months of 2020, up by 3% year on year. Only high density polyethylene (HDPE) and linear low density polyethylene (LLDPE) shipments increased. At the same time, PP shipments to the Russian market reached 978,870 tonnes in January-October 2020 (calculated using the formula: production minus exports plus imports minus producers' inventories as of 1 January, 2020). Supply of exclusively of PP random copolymer increased.

BASF is the leading chemical company. It produces a wide range of chemicals, for example solvents, amines, resins, glues, electronic-grade chemicals, industrial gases, basic petrochemicals and inorganic chemicals. The most important customers for this segment are the pharmaceutical, construction, textile and automotive industries.
MRC

North America chemical rail enters December with surge

MOSCOW (MRC) -- North American chemical rail traffic continues to recover from the effects of COVID-19. During the week ended 5 December, volume totaled 49,537 carloads, up 8.6% year-over-year (YOY), according to data released on 9 December by the Association of American Railroads (AAR). On a four-week basis, volume was up 6.4% from 2019, versus 4.6% during the period ending 28 November, reported Chemweek.

For the year to date, chemical railcar traffic in North America was down 3.0% from 2019 and 5.1% from 2018, versus shortfalls of 3.3% and 5.4%, respectively, for the year through 28 November.

Chemical railcar traffic in the US contributed 36,294 carloads to the weekly total, up 12.5% YOY and up 26.8% from the previous week. For the year to date, US chemical railcar traffic is down 3.8%.

Canadian chemical rail traffic totaled 12,249 carloads, down 2.4% YOY and down 1.5% from the previous week. For the year to date, Canadian chemical railcar traffic is down 1.0%.

Chemical railcar traffic in Mexico totaled 994 carloads, a YOY increase of 23.3% and a sequential increase of 6.4%. For the year to date, Mexican chemical railcar traffic is down 2.3%.

We remind that Russia"s output of chemical products rose in October 2020 by 7.2% year on year. At the same time, production of basic chemicals grew in the first ten months of 2020 by 6.3% year on year, according to Rosstat"s data. According to the Federal State Statistics Service of the Russian Federation, polymers in primary form accounted for the greatest increase in the January-October output. October production of polymers in primary form grew to 857,000 tonnes from 852,000 tonnes in September. Overall output of polymers in primary form totalled 8,340,000 tonnes over the stated period, up by 17% year on year.

We also remind that Russia"s output of products from polymers grew in October 2020 by 6.3% year on year.
However, this figure increased by 1.5% year on year in the first ten months of 2020. According to the Russian Federal State Statistics Service, October production of unreinforced and non-combined films rose to 124,000 tonnes from 117,600 tonnes a month earlier. Output of films products grew in January-October 2020 by 8.5% year on year to 1 104,900 tonnes.
MRC