MOSCOW (MRC) -- Clariant's MegaMax catalyst series for CO2-based methanol production helps China reach its carbon neutrality target, said the company.
Capturing and converting CO2 emissions is a cornerstone of the technology roadmap for addressing climate change. Synthesizing methanol from CO2 is a particularly valuable approach because methanol forms a building block for thousands of chemical products such as plastics, paints, cosmetics, and fuels — including providing an energy storage carrier for hydrogen.
Stefan Heuser, Senior Vice President & General Manager at Clariant Catalysts, commented, "At Clariant, we are firmly committed to continuously improving our own sustainability performance, as well as that of our customers. Our continuous innovations – like CO2-based methanol production enabled by our MegaMax catalyst – will play a key role in helping customers in China and around the world considerably reduce carbon emissions, and achieve critical climate targets."
This product line is designed for methanol producers worldwide and is based on the well-proven copper-zinc-alumina system. The special material composition now outperforms previous generations and benchmarks in carbon efficiency, mechanical stability, and product lifespan.
Clariant's MegaMax catalyst successfully passed a qualification test in the Methanol demonstration unit of Air Liquide's Innovation Campus Frankfurt in Germany. The tests demonstrated a high conversion ratio, with a per-pass CO2 conversion rate of up to 30-40% using H2/CO2 feed. By-product formation was also low and the process achieved high selectivity. Additionally, the catalysts have shown improved stability and low deactivation, permitting an expected long product lifetime.
With the confirmed high energy efficiency and excellent performance, Clariant's MegaMax is officially qualified for future use in commercial CO2-based methanol plants. Clariant has nearly 50 years of experience in methanol catalysts and is a globally renowned catalyst manufacturer. The broad portfolio of full catalytic solutions is designed to meet customers' needs for different scales, processes, and feedstocks.
To help customers reliably achieve their efficiency and emission targets even under flexible conditions, Clariant provides strong engineering service support to work with process partners on solutions for green methanol production and the clean-up of unconventional syngas streams. As part of Clariant's own sustainability targets, Clariant Catalysts is developing next-generation catalysts with even better performance. These solutions will assist in more environmentally friendly methanol production and meet carbon neutrality goals in China and worldwide.
As MRC reported earlier, in October 2020, Clariant (Muttenz, Switzerland) announced the construction of a new state-of-the-art catalyst production site in China. This project represents a significant investment which further strengthens Clariant’s position in China and enhances its ability to support its customers in the country’s thriving petrochemicals industry.
The new facility will be primarily responsible for producing the Catofin catalyst for propane dehydrogenation, which is used in the production of olefins such as propylene. Thanks to its excellent reliability and productivity, Catofin delivers superior annual production output compared to alternative technologies, resulting in increased overall profitability for propylene producers, says the company. Construction at the Dushan Port Economic Development Zone in Jiaxing, Zhejiang Province was scheduled to commence in Q3 2020, and Clariant expects to be at full production capacity by 2022.
Propylene is the main feedstock for the production of polypropylene (PP).
According to MRC's ScanPlast report, Russia's PP deliveries to the Russian market were 523,900 tonnes in January-April 2021, up by 55% year on year. Supply of homopolymer PP and PP block copolymers increased, whereas shipments of PP random copolymers decreased.
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