thyssenkrupp to build electrolysis plant for Shell green hydrogen hub in Rotterdam

thyssenkrupp to build electrolysis plant for Shell green hydrogen hub in Rotterdam

MOSCOW (MRC) -- thyssenkrupp Uhde Chlorine Engineers has signed a supply contract with Shell for the large-scale project ‘Hydrogen Holland I’ in the port of Rotterdam, the Netherlands, as per thyssenkrupps' press release.

Under the contract, thyssenkrupp Uhde Chlorine Engineers will engineer, procure and fabricate a 200 MW electrolysis plant based on their large-scale 20 MW alkaline water electrolysis module. First construction work for the electrolysers will likely begin in spring 2022. Shell’s final investment decision to build the ‘Holland Hydrogen I’ is expected in 2022, after which the intended start of production will be in 2024.

“We are looking forward to support building a major hydrogen hub in central Europe and to contribute to Europe’s transition to green energy”, says Dr. Christoph Noeres, Head of Green Hydrogen at thyssenkrupp Uhde Chlorine Engineers. “With our large-scale standard module size, we will further strengthen Shell’s hydrogen strategy. Our partnership perfectly combines our engineering excellence with Shell’s competence of a large global energy player.”

The center of the “Hydrogen Holland I” hydrogen project facility will be a hall, covering 2 hectares, the size of three football fields. Green hydrogen will be produced for industry and the transport sector, with electricity coming from offshore wind farm Hollandse Kust (Noord), by means of guarantees of origin. The hydrogen can be transported through a pipeline with a length of about 40 kilometers that will run from the plant to Shell’s Energy and Chemicals Park Rotterdam. Net zero is a number one priority for the plant:

Green hydrogen is a main pillar of the energy transition towards sustainable decarbonization. By 2025, countries representing over 80% of the global GDP are expected to enter the hydrogen economy with a dedicated hydrogen strategy. As a global technology leader for green hydrogen, thyssenkrupp Uhde Chlorine Engineers enables its customers to transform into net zero and create a carbon-free industry.

As MRC informed previously, Royal Dutch Shell plc. said in November that its petrochemical complex of several billion dollars in Western Pennsylvania is about 70% complete and in the process to enter service in the early 2020s. The plant's costs are estimated to be USD6-USD10 billion, where ethane will be transformed into plastic feedstock. The facility is equipped to produce 1.5 million metric tons per year (mmty) of ethylene and 1.6 mmty of polyethylene (PE), two important constituents of plastics.

Ethylene and propylene are the main feedstocks for the production of polyethylene (PE) and polypropylene (PP), respectively.

According to MRC's ScanPlast report, Russia's estimated PE consumption totalled 2,265,290 tonnes in the first eleven months of 2021, up by 14% year on year. Shipments of all grades of ethylene polymers increased. At the same time, PP shipments to the Russian market were 1,363,850 tonnes in January-November, 2021, up by 25% year on year. Supply of homopolymer PP and block-copolymers of propylene (PP block copolymers) increased, whereas supply of injection moulding PP random copolymers decreased significantly.

Royal Dutch Shell plc is an Anglo-Dutch multinational oil and gas company headquartered in The Hague, Netherlands and with its registered office in London, United Kingdom. It is the biggest company in the world in terms of revenue and one of the six oil and gas "supermajors". Shell is vertically integrated and is active in every area of the oil and gas industry, including exploration and production, refining, distribution and marketing, petrochemicals, power generation and trading.

thyssenkrupp Uhde Chlorine Engineers offers world-leading technologies for high-efficiency electrolysis plants. The company, a Joint Venture with Industrie De Nora, has extensive in-depth knowledge in the engineering, procurement, and construction of electrochemical plants and a strong track record of more than 600 projects with a total rating of over 10 gigawatts already successfully installed. With its water electrolysis technology to produce green hydrogen, the company offers an innovative solution on an industrial scale for green value chains and an industry fueled by clean energy – a major step towards a climate-neutrality.
MRC

BASF appointed Uta Holzenkamp as head of coatings division

MOSCOW (MRC) -- BASF has appointed Uta Holzenkamp as president of its Coatings division, effective 1 January, said the German company.

BASF’s Coatings division employs around 11,000 workers at more than 70 production sites globally. Holzenkamp has been an employee at BASF since 1997; since 2018, she has been senior vice president of the company’s Fuel and Lubricant Solutions business unit, part of the Performance Chemicals division.

She succeeds Dirk Bremm, who will now be the CEO of the soon-to-be carved-out mobile emissions catalysts division.

BASF announced in December it would start to carve out that part of the company in January, while announcing a EUR4.5bn investment plan in electric vehicles (EVs) battery recycling.

As per MRC, BASF, the world's petrochemical major, is strengthening its global catalyst development and helping customers to bring new products faster to the market. As part of this strategy, BASF is building a new pilot plant center at its Ludwigshafen site.

As MRC wrote before, BASF will build a battery recycling prototype plant in Schwarzheide, Germany, at the site of its cathode active materials (CAM) plant.

BASF is the leading chemical company. It produces a wide range of chemicals, for example solvents, amines, resins, glues, electronic-grade chemicals, industrial gases, basic petrochemicals and inorganic chemicals. The most important customers for this segment are the pharmaceutical, construction, textile and automotive industries.
MRC

Sabic opened PP compounding line in Belgium

Sabic opened PP compounding line in Belgium

MOSCOW (MRC) -- Chemical maker Sabic has started up its new polypropylene (PP) compounding line in Genk, Belgium, said Canplastics.

The new line is an addition to the company’s existing production capacity for Sabic PP compounds at the Genk site, and will use raw materials from Sabic’s PP plants at Gelsenkirchen, Germany, and Geleen, The Netherlands.

According to Sabic officials, the plant has been equipped with large-scale extrusion technology "to meet the market’s growing demand for high-quality, high-performance PP compounds with reliable and consistent supply."

"This investment is part of our business strategy for growth through advanced PP compound solutions designed to help customers develop next-generation lightweight applications in industries such as automotive, home appliances, and consumer goods,” said Lada Kurelec, Sabic’s general manager for PP and E4P business. “The added capacity also enhances our on-site production flexibility for introducing innovative new PP polymer technology without compromising the security of supply of established compound products."

As per MRC, Sabic Innovative Plastics, a subsidiary of the largest Saudi petrochemical company - Sabic, on 27 September closed production at its polycarbonate (PC) plant in Mount Vernon (Mount Vernon, Indiana, USA) for planned preventive measures. Maintenance at this enterprise with a capacity of 245,000 tonnes of PC per year continued until 11 October.

MRC informed earlier, BASF SE (Germany), Sabic (Saudi Arabia) and Linde (Germany) signed an agreement to develop electrically heated cracking furnaces. Steam cracking units require significant amounts of energy to break down hydrocarbons into olefins and aromatics.

Sabic is a diversified company manufacturing chemicals, industrial polymers, fertilizers and metals. It is the largest state-owned company in Saudi Arabia. Sabic is currently the world's second largest ethylene glycol producer, the third largest polyethylene producer, and the fourth largest polypropylene producer. Sabic cut its 2015 net profit by 7% to SR23.43 billion (Saudi reais), equivalent to USD6.24 billion, amid lower average selling prices and increased sales.
MRC

Ineos and Nextloopp work together to recycle polypropylene

MOSCOW (MRC) -- Ineos Olefins and Polymers Europe have joined the UK-based Nextloopp project, which is aiming to launch the first food-grade mechanically recycled polypropylene (R-PP) material from post-consumer waste in Europe, said the company.

INEOS will be at the centre of an important two-year project that will inform the building of a demonstration plant in the UK to produce 10,000 tonnes per year of food-grade recycled polypropylene.

From its manufacturing base in Grangemouth, Scotland, and extensive product and technical expertise across its European operations, Ineos will help tailor food-grade recycled polypropylene to the precise specification of converters by blending it with virgin polypropylene to modify its mechanical and processing properties. It will also introduce processing aids to help converters to meet the exacting requirements of Brand Owners.

The project aims to validate the food-grade recycled polypropylene manufacturing process and its commercial viability, with the aim of receiving acceptance from the UK’s Food Standard Agency (FSA) and European equivalent (EFSA).

The Nextloopp project had initially targeted a launch date during the second half of 2022. However, delays resulting from the impact of COVID-19 and Brexit have pushed back the project completion date by approximately six months, in to 2023.

The group plans to overcome this challenge for R-PP by using marker technology to separate out the food-contact origin material at sorting and separation stage. The process will include a decontamination stage to comply with both EFSA and US Food and Drug Administration standards.

As per MRC, Ineos plans to invest EUR2 billion (USD2.3 billion) in renewable hydrogen production across Europe in the next 10 years, including a 100-MW plant in Germany. Ineos plans to build production facilities in Norway, Germany and Belgium, with additional investment in the UK and France.

Also, Ineos Styrolution, a global leader in styrenics, has launched its first specialty acrylonitrile-butadiene-styrene (ABS) with recycled content. The new specialty AMOBS grades, NovodurECO and Novodur ECO High Heat will contain up to 70% and 50% mechanically recycled post-consumer waste respectively.
MRC

Plastic Energy and TotalEnergies to build a second advanced recycling plant in Sevilla

MOSCOW (MRC) -- Plastic Energy and TotalEnergies have announced a new agreement to promote the development of advanced plastic recycling, said Hydrocarbonprocessing.

Under this agreement, Plastic Energy plans to build a second advanced recycling plant in Sevilla, Spain, in addition to their existing operational plant, which will transform end-of-life plastic waste into a recycled feedstock called TACOIL using Plastic Energy’s patented recycling technology. TotalEnergies will convert this raw material into virgin-quality polymers, which can be used for food-grade packaging.

The plant will process and convert 33,000 tons of post-consumer end-of-life plastic waste yearly, that would otherwise be destined for landfill or incineration. The plant is expected to become operational in early 2025, with TACOIL to be used for the manufacturing of high-quality polymers in TotalEnergies’ European-based production units, following a successful processing experimentation in TotalEnergies’ petrochemical platform in Antwerp. With identical properties to virgin ones, the recycled polymers will be suitable for use in food-grade applications, such as flexible and rigid food packaging containers.

Plastic Energy and TotalEnergies are both firmly committed to develop plastics recycling to address the issue of plastic waste, and to build a circular economy in Europe and globally. In line with this commitment, TotalEnergies and Plastic Energy have announced in September 2020 a JV to build a plastic waste conversion facility with a capacity of 15,000 tpy at the TotalEnergies Grandpuits zero-crude platform in France. The project is expected to be operational in 2023.

Additionally, Plastic Energy, Freepoint Eco-Systems and TotalEnergies announced a strategic partnership in October 2021 for a similar recycling plant in Texas, U.S. This plant, which is a JV between Plastic Energy and Freepoint Eco-systems, will have the capacity to recycle 33,000 tons of plastic waste per year, and is expected to be operational by mid-2024. Under the agreement, TACOIL will be converted by TotalEnergies in its Texas-based production units.

This new project with Plastic Energy in Spain follows two collaboration projects already announced in France and the U.S. Those projects contribute to addressing the challenge of the circular economy and to our ambition of producing 30% recycled and renewable polymers by 2030,” said Valerie Goff, Senior Vice President, Polymers at TotalEnergies.

As MRC informed before, TotalEnergies has recently inaugurated the extension of Synova in Normandy, the French leader in recycled polypropylene production. TotalEnergies is therefore doubling its mechanical recycling production capacity for recycled polymers, to meet growing demand for sustainable polymers from customers, such as Automotive Manufacturer (Auto OEM) and the construction industry.

As per MRC, TotalEnergies said that it expected a big rise in renewable-based electricity, solar and wind forms of energy, partly due to a general increase in electrification in the industrial and business world. TotalEnergies added it expected that oil in general would plateau before 2030, while natural gas would continue to play a role as a transition fuel.

TotalEnergies is a broad energy company that produces and markets energies on a global scale: oil and biofuels, natural gas and green gases, renewables, and electricity. The company rebranded itself from Total to TotalEnergies during Q2 2021. The French firm has announced allocating part of surplus revenues to share buybacks. Its 105,000 employees are committed to energy that is ever more affordable, clean, reliable and accessible to as many people as possible. Active in more than 130 countries, TotalEnergies puts sustainable development in all its dimensions at the heart of its projects and operations to contribute to the well-being of people.
MRC