Teijin Limited established the world's first mass production technologies for CFRP

(JCN Network) -- Teijin Limited announced today that it has established the world's first mass production technologies for carbon fiber reinforced plastic (CFRP), achieving a significant reduction of the cycle time required for molding automobile cabin frame to less than one minute. The breakthrough overcomes one of the biggest challenges in the industry and represents a long stride toward the use of carbon fiber for the mass production of automobiles and other products.

Teijin's new technologies include intermediate materials made of thermoplastic resin instead of conventional thermosetting resin for molding-use CFRP. Teijin also developed technologies for welding thermoplastic CFRP parts together and for bonding CFRP with materials such as steel, both of which will help to reduce the use of metal in manufacturing processes.

Going forward, Teijin intends to develop mass production applications for CFRP in automobiles and many other items that require certain levels of structural strength, such as machine tools and industrial robots.

Based in Tokyo and Osaka, Japan, Teijin is a global technology-driven group operating in eight main fields: aramid fibers, carbon fibers, polyester fibers, plastics, films, medical & pharmaceuticals, fiber products marketing and IT businesses.

MRC

(Plastics Today) -- S&E Specialty Polymers of Lunenburg, MA, is rebounding from a near fatal crisis through application of a technical focus and investments in more efficient processing equipment. At the end of 2004, S&E Acquisition bought the assets of compounder Gitto Global Corp. in U.S. Bankruptcy Court after officers of Gitto allegedly participated in financial fraud. "We lost $6 million in the first six months because people had such a sour taste for the previous administration," says Duane Shooltz, who became chief operating officer of S&E Specialty Polymers in 2008 after serving as a divisional president for Smith PLC, a large multinational company.

Sales have been rising 25% annually since 2009, but two-thirds of the plant's capacity of 65 million pounds annually remains unused.

Technical officers at the company say they are starting to score some big hits, however, with proprietary new compounds.

A highly filled polyolefin-based compound called TufFill is being used in a new Chrysler Jeep grille. The compound is designed for high flexural modulus and great impact resistance in injection molded parts for automotive, battery, and electronics applications.

Last year, the company expanded its research and development department with a 28mm twin-screw extruder from Steer America. This year, a new gravimetric system from K-Tron will be installed on two of its six extrusion lines.

MRC

(Japan Today) -- About 25% of domestic production of ethylene, a key material for petrochemical products, has been halted following last week's devastating earthquake in Japan, the head of the petrochemical industry body said Thursday.

One-quarter of domestic manufacturing capacity of ethylene has stopped,'' Kyohei Takahashi, chairman of the Japan Petrochemical Industry Association, said at a press conference.

Takahashi, also chairman of Showa Denko KK, suggested that the halt in ethylene production will have effects on a wide range of industries.

Mitsubishi Chemical Corp has been forced to halt operations of its plant with Japan's largest ethylene production capacity in Ibaraki Prefecture due to damage caused by the earthquake that hit northeastern and eastern Japan.

MRC

(Nation) -- The Thai companies are among many of its rated refining and marketing (R&M) companies that have some degree of downstream petrochemicals production, consisting largely of aromatics. Thai Oil, SK Innovation and GS Caltex will all be well positioned to supply the refining gap left by Japanese producers. PTT Chemical and Indonesia-based Chandra Asri Petrochemical will also benefit, Moody's said.

Over time, the sustainability of higher product prices, in light of a rising amount of new production capacity in the Middle East and elsewhere, will be important drivers for these firms' cash flow, Moody's said in a report entitled "Situation in Japan Rebalances Asia Pacific's Energy Market".

Japan is a major exporter of petrochemical products such as polyethylene, polypropylene, PET and PVC to neighbouring countries, and China in particular.

The disaster has stopped about 4.6 million tonnes of ethylene production, amounting to half of Japan's total capacity, and affected facilities with capacity to produce 950 KTa of paraxylene.

MRC

(Thomas Net) -- The Dow Chemical Company and Milliken & Company have announced the launch of AGILITY NX clear polypropylene (PP) resins, a next-generation family of PP offering excellent aesthetics, excellent functionality and enhanced operational efficiencies for greater impact on the sustainability profile of PP. The announcement was made at the 2011 International Home & Housewares Show in Chicago.

The new AGILITY NX resins bring together Dow's breakthrough polymer design and production capabilities for random copolymer PP resins with Milliken's innovative Millad NX(TM) 8000 clarifying agent. These new resins are suitable for clear, injection-molded food and consumer storage containers, thin-wall retail food packaging and other demanding consumer goods applications.

AGILITY NX is the first family of products in Dow's new AGILITY portfolio of high-performance polyolefins, engineered to improve functionality, efficiency and aesthetics.

MRC