Refinery HTU and reformer at Motiva refinery operating normally after restart

MOSCOW (MRC) -- A hydrotreater and reformer were operating normally on Monday after being restarted late last week at Motiva Enterprises’ 607,000-barrel-per-day (bpd) Port Arthur, Texas, refinery, reported Reuters with reference to sources familiar with plant operations.

Motiva declined to comment.

The 49,000-bpd Catalytic Reforming Unit 4 (CRU 4) was restarted on Friday and the 32,000-bpd Hydrotreating Unit 3 (HTU 3) was restarted on Saturday following unplanned shutdowns last Thursday, the sources said.

As MRC informed before, in September 2019, Motiva Enterprises signed an agreement to buy the Flint Hills Resources' cracker and chemical plant adjacent to its Port Arthur, Texas, oil refinery, kicking off a push into petrochemicals.

Besides, Motiva Enterprises LLC is evaluating opportunities to build a new polyethylene (PE) line within its proposed steam cracker and aromatics project in Jefferson County, Texas. The new PE capacity will be located at the company’s Port Arthur Refinery Complex in Jefferson County, Texas. The planned capacity of the unit was not specified, while the value of the project is reportedly estimated at around USD3.1 billion. The construction is expected to commence by the four quarter of 2020, with completion is estimated in the last quarter of 2024.

Ethylene and propylene are feedstocks for producing polyethylene (PE) and polyprolypele (PP).

According to MRC's ScanPlast report, Russia's estimated PE consumption totalled 1,589,580 tonnes in the first nine months of 2019, up by 7% year on year. Shipments of all PE grades increased. The estimated PP consumption in the Russian market was 976,790 tonnes in January-September 2019, up by 4% year on year. Shipments of PP block copolymer and homopolymer PP increased.

Motiva Enterprises, LLC, is a fully owned affiliate of Saudi Refining Inc. and headquartered in Houston, Texas, United States with revenue of USD24 billion. Previously, it was a 50–50 joint venture between Shell Oil Company (the wholly owned American subsidiary of Royal Dutch Shell) and Saudi Refining Inc. (controlled by Saudi Aramco).
MRC

MOSCOW (MRC) -- Royal Dutch Shell Plc is finishing a planned multi-unit overhaul as it begins restarting the large crude distillation unit (CDU) at its 340,000 barrel-per-day joint-venture Deer Park, Texas, refinery, said sources familiar with plant operations, said Hydrocarbonprocessing.

The 270,000 bpd DU-2 CDU was shut on Sept. 23 at the start of the multi-unit overhaul planned to last for about two months, the sources said.

Shell spokesman Ray Fisher said planned work was still underway at the Deer Park refinery, which is a joint-venture between Shell and Mexico’s national oil company Petroleos Mexicanos.

In addition to DU-2, Shell shut the 92,000 bpd coker, the 67,000 bpd hydrocracker and 40,900 bpd gas oil hydrotreater along with several other units.

The gas oil hydrotreater restarted on Tuesday. The hydrocracker is preparing to restart along with DU-2. The coker will restart along with the CDU or shortly after it, the sources said.

DU-2 is the larger of two CDUs doing the primary breakdown of crude oil into hydrocarbon feedstocks for all other production units at the refinery.

The coker converts residual crude oil from distillation units into feedstocks for motor fuels or petroleum coke, a coal substitute. Hydrocrackers use hydrogen under high pressure and high heat with a catalyst to convert gas oil into motor fuels, primarily hydrogen. Hydrotreaters remove sulfur from motor fuels in compliance with U.S. environmental rules.

As MRC wrote before, in mid-October 2019, Royal Dutch Shell Plc restarted the hydrocracker at its 225,300 barrel-per-day (bpd) Norco, Louisiana, refinery. The 40,000 bpd hydrocracker was shut on Sept. 9 for a planned month-long overhaul. A longer than expected restart of the unit stretched the outage to six weeks, the sources said.

Ethylene and propylene are feedstocks for producing polyethylene (PE) and polyprolypele (PP).

According to MRC's ScanPlast report, Russia's estimated PE consumption totalled 1,589,580 tonnes in the first nine months of 2019, up by 7% year on year. Shipments of all PE grades increased. The estimated PP consumption in the Russian market was 976,790 tonnes in January-September 2019, up by 4% year on year. Shipments of PP block copolymer and homopolymer PP increased.

Royal Dutch Shell plc is an Anglo-Dutch multinational oil and gas company headquartered in The Hague, Netherlands and with its registered office in London, United Kingdom. It is the biggest company in the world in terms of revenue and one of the six oil and gas "supermajors". Shell is vertically integrated and is active in every area of the oil and gas industry, including exploration and production, refining, distribution and marketing, petrochemicals, power generation and trading.
MRC

MOSCOW (MRC) - Polief is not expected to resume terephthalic acid (PTA) production by the end of November, as per ICIS-MRC Price Report.

Because of this Russian producers do not want to cut spot prices, and even slightly increased them. However, there were no signals of a possible shortage of Russian-made PET. Contract buyers continued to receive Russian material on average at Rb75,000-78,000/tonne CPT Moscow, including VAT.

Spot prices from Russian producers were in the range of Rb82,000-88,000/tonne CPT Moscow, including VAT.

Earlier it was reported about an accident at Polief, which happened on 9 October. Due to the collapse of the concrete tank, about 8 tonnes of untreated sewage spilled onto the territory of the plant and adjacent. A criminal case has been instituted on this fact regarding a violation of the rules for the treatment of environmentally hazardous substances and wastes. Investigation preliminary estimates environmental damage at 44 million roubles.

As MRC previously reported Polief plant suspended sales in the spot market after force majeure and focused on fulfilling of contractual obligations.

Polief launched the production of terephthalic acid (PTA) in Blagoveshchensk in September. The modernisation of the production of terephthalic acid (PTA) at Polyef was completed in mid-August. The volume of consumption of PTA in the Russian market is about 500,000 tonnes per year. Thus, the reconstruction of the existing production at Polief with an increase in the production capacity of the product from 272,000 tonnes to 350,000 tonnes per year will significantly replace imports. SIBUR began the reconstruction of the production of PTA in Blagoveshchensk in December 2017.

Polief JSC (Blagoveshchensk, Republic of Bashkortostan) is the only producer of terephthalic acid and the largest supplier of polyethylene terephthalate in Russia. The capacity for the production of PTA after modernisation is 350,000 tonnes per year, PET - 219,000 tonnes per year.
MRC

MOSCOW (MRC) -- Ceyhan Polipropilen Uretim AS, a joint venture of Ronesans Holding and Algeria’s state-owned Sonatrach SPA, has recently let a contract to Honeywell UOP LLC to provide process technology for propylene production at a grassroots petrochemical complex in the Ceyhan Mega Petrochemistry Industry Zone of Ceyhan, Turkey, reported Oil&Gas Journal.

As part of the contract, Honeywell UOP will license its proprietary C3 Oleflex technology for the new propane dehydrogenation (PDH) unit, which will be equipped to produce 457,000 tonnes/year of polymer-grade propylene for production of polypropylene (PP) at the complex, the service provider said.

Alongside technology licensing, Honeywell UOP also will provide customized basic engineering design, services, equipment, catalysts, and adsorbents for the plant.

Once completed, the PDH plant will be Turkey’s first.

The new unit will enable Ceyhan Polipropilen Uretim to manufacture polypropylene domestically, reducing Turkey’s dependence on imports from manufacturers in the Middle East and Western Europe. Demand for polypropylene in Turkey - which accounts for half the total demand for PP in the region - is expected to rise at about 2.5%/year over the next decade, Honeywell UOP said.

The PDH plant will reduce Turkish PP imports by 25%, as well as offset about USD13 billion in imported petrochemicals, representing a third of Turkey’s foreign trade deficit in manufacturing.

In 2017, Turkey imported more than 2 million tonnes of polypropylene, according to the service provider.

Ceyhan Polipropilen Uretim, which was formed early this year, plans to begin production at its new USD1.2-billion, 450,000-tpy PP plant in 2023, according to a Dec. 3, 2018, release from Ronesans Holding.

As MRC wrote before, Sonatrach's petrochemicals joint venture with Total has selected Honeywell UOP's C3 Oleflex technology for its proposed 565,000 tonne/year polymer-grade propylene project in Arzew, Algeria. The catalytic dehydrogenation technology converts propane into propylene.

Propylene is a feedstock for producing polyprolypele (PP).

According to MRC's ScanPlast report, the estimated PP consumption in the Russian market was 976,790 tonnes in January-September 2019, up by 4% year on year. Shipments of PP block copolymer and homopolymer PP increased.
MRC