SIBUR selects Nova Energies to develop carbon capture solutions for ZapSibNeftekhim

MOSCOW (MRC) -- Nova Energies, a joint venture of Technip Energies and NIPIGAS, has been awarded a Pre-FEED contract by SIBUR, the largest petrochemical holding of Russia and Eastern Europe, to study potential Carbon Capture solutions for ZapSibNeftekhim (part of SIBUR), as per NIPIGAS's press release.

The scope of NOVA ENERGIES work includes technology and optimal technical solutions development, along with a cost estimate for the process of capturing, transporting and utilizing carbon dioxide (CO2) from the operating enterprises of ZapSibNeftekhim and the Tobolsk thermoelectric power station, which is the unique supplier of steam for the plant and the key supplier of heat for housing and social facilities of the region.

Dmitry Evstafiev, General Director of NIPIGAS, declared: “We are pleased to announce that NIPIGAS team in partnership with Technip Energies has begun the development of a project to reduce carbon emissions of the largest petrochemical enterprise in our country and the main production asset of SIBUR. This project gives Nova Energies an opportunity to contribute to the development and to take a leading position in the market for energy transition in our country from the very beginning of the operation of the joint venture.”

As MRC reported, ZapSibNeftekhim produced the 7 millionth ton of polyolefins, according to the company's statement earlier this month.

We remind that the first polymer production with a capacity of 500,000 tons of polypropylene (PP) per year began operations in Tobolsk on October 15, 2013, at the site of Tobolsk Petrochemical Plant (SIBUR-Tobolsk). In 2019, another production complex with a capacity of 1.5 million tons of polyethylene (PE) and 500,000 tons of PP per year was launched in Tobolsk, and in 2020, it reached its design capacity. In 2020, the legal merger of ZapSibNeftekhim with the petrochemical plants of SIBUR-Tobolsk, located at the same industrial site, was also completed. At present, the combined facilities of SIBUR in Tobolsk make it possible to produce 2.5 million tons of base polymers per year.

According to ICIS-MRC Price report, SIBUR Tobolsk will reduce its capacity utilisation in October due to problems with raw materials. But by November, the company intends to resolve the problem with the shortage of feedstocks for PP production. The annual production capacity is 500,000 tons.

SIBUR is the largest vertically integrated gas processing and petrochemical company in Russia, uniting a number of production sites in various regions of the Russian Federation. The company sells products to consumers in the fuel and energy complex, automotive, construction, consumer goods, chemical and other industries in more than 80 countries around the world.

Nova Energies is a full-fledged independent player on the Russian market which provides a wide range of expertise, including Engineering and Design, Project Documentation and CAPEX estimates ("FEED/PD") as well as Engineering, Procurement, Construction, Installation, and Commissioning (“EPC/EPCm”) for CO2 removal, Carbon Capture, clean H2 production, Bio Energies, Bio Refineries, Bio Chemistry, Ammonia, as well as other energy transition related themes.
MRC

MOSCOW (MRC) - Stavrolen, a major producer of polyolefins in Russia, has begun a sequential shutdown for high density polyethylene (HDPE) production, according to the ICIS-MRC Price Report.

According to the company's clients, Stavrolen began a sequential shutdown of HDPE capacities for scheduled preventive maintenance on 12 October. The outage will be quite long and will last for about 36 days. The plant's annual production capacity is 300,000 tonnes.

It is also worth noting that Stavrolen intends to stop polypropylene (PP) production from 22 October for scheduled repairs. The outage will last for 26 days. The plant's annual production capacity is 120,000 tonnes.

Stavrolen, Lukoil's subsidiary, is Russia's second largest high density polyethylene (HDPE) producer after Kazanorgsintez and the fifth largest PP manufacturer. Stavrolen's HDPE and PP production capacities are 300,000 tonnes and 120,000 tonnes per year, respectively, the plant also produces 80,000 tonnes of benzene and 50,000 tonnes of vinyl acetate per year.
MRC

MOSCOW (MRC) -- PTT Global Chemical (PTTGC) is in plans to undertake a brief shutdown for maintenance at its low density polyethylene (LDPE) plant in October, reported CommoPlast.

However, the exact dates of the turnaround were not given.

Located at Map Ta Phut in Thailand, the LDPE plant has a production capacity of 345,000 mt/year.

As MRC wrote before, PTTGC undertook a planned shutdown at its LDPE plant for turnaround on July 7, 2019. The plant remained shut for around 3 weeks.

And in 2020, the company shut this plant for repairs from September 24 to October 17.

PTT has a total capacity of 800,000 mt/year of high density polyethylene (HDPE), 345,000 mt/year of LDPE and 800,000 mt/year of linear low density polyethylene (LLDPE) at the same site.

The producer has yet to confirm maintenance schedules at its HDPE and LLDPE plants.

According to MRC's ScanPlast report, July estimated LDPE consumption in Russia grew to 52,280 tonnes from 45,190 tonnes a month earlier. Russian producers raised their PE output, imports also increased. Russia's estimated LDPE consumption was about 332,840 tonnes in the first seven months of 2021, up by only 1% year on year. PE production and exports decreased, whereas imports increased.

PTT Global Chemical is a leading player in the petrochemical industry and owns several petrochemical facilities with a combined capacity of 8.45 million tonnes a year.
MRC

MOSCOW (MRC) -- Russia's overall production of unmixed polyvinyl chloride (PVC) totalled 746,700 tonnes in the nine months of 2021, up by 4% year on year. All producers increased their output, according to MRC's ScanPlast report.

September production of unmixed PVC decreased to 82,600 tonnes against 83,600 tonnes a month earlier, the decrease in production was a result of a scheduled maintenance works at Kaustik (Volgograd). Overall output of polymer totalled 746,700 tonnes in January-September 2021, compared to 718,200 tonnes a year earlier. All producers increased their output volumes, the largest increase was shown by Kaustik (Volgograd).

The structure of PVC production by plants looked the following way over the stated period.

RusVinyl produced a little more than 28,000 tonnes of PVC in September, with emulsion polyvinyl chloride (EPVC) accounting for 2,300 tonnes, compared to 24,200 tonnes a month earlier, technical problems were solved by the middle of the month, and capacity utilisation increased.
RusVinyl's overall output of PVC exceeded 259,100 tonnes in the first nine months of 2021, compared to 247,000 tonnes a year earlier.
Higher production was mainly caused by the absence of a shutdown for maintenances this year.

SayanskKhimPlast reduced its capacity utilisation last month slightly and produced just over 27,200 tonnes of suspension PVC (SPVC), compared to 28,000 tonnes in August. The Sayansk plant managed to produce about 226,300 tonnes of PVC in January-September, compared to 215,900 tonnes a year earlier.

Baskhir Soda Company produced about 22,700 tonnes of SPVC in September, against 24,000 tonnes a month earlier. The Baskhir plant's overall production of PVC reached 198,900 tonnes in January-September, down by 1% year on year.


Kaustik (Volgograd) produced about 4,600 tonnes of SPVC in September, compared with 7,400 tonnes in August. Kaustik (Volgograd) shut down its production capacities for a 20-day maintenance on 20 September. The plant's overall production of PVC reached 62,300 tonnes over the stated period versus 57,800 tonnes a year earlier.

MRC

MOSCOW (MRC) -- Austrian oil and gas group OMV saw its indicative refining margins double and raised its refinery utilisation by 6% to 91% in the third quarter, as upstream production volumes weakened compared with the second quarter, reported S&P Global with reference to the company's statement on Oct. 8.

In a trading statement, the Central European company put its European refining margin indicator for the quarter at USD4.43/b compared with USD2.21/b in the second quarter and just 87 cents/b in the third quarter of 2020. Its sales of fuel and other oil products were up 16% on the quarter at 4.66 million mt.

The company's upstream production, of both liquids and gas, fell back slightly compared with the second quarter, to 198,000 b/d of oil equivalent and 272,000 boe/d respectively. Its gas production, a significant portion derived from Russia, was also down 3% on the year, however, its oil output was up 20% compared with a year earlier.

OMV's overall hydrocarbon production rose by 6% on the year, and over the first three quarters of 2021 has outstripped last year's full-year level of 463,000 boe/d. Its oil output has been boosted by significant acquisitions in the UAE in recent years, although volumes from there have been crimped by OPEC+ restrictions.

The jump in refining margins reflect a strong recovery in European mobility and stands out from more incremental improvements reported by European majors BP and Shell.

Shell on Oct. 7 put its third-quarter global refining margin indicator at USD5.7/b, up from USD4.17/b in the second quarter.

BP's global refining marker margin in the third quarter to Sept. 29 was a hefty USD15.2/b, up from USD13.7/b for the second quarter, however, a breakdown of the indicator shows US Midwest margins roughly double those in Europe.

Meanwhile Hungary's Mol, a significant Central European rival, has reported a USD1/b improvement in its group refinery margin between the second and third quarters, to USD5.4/b, on its website.

As MRC informed earlier, OMV reported utilization of 83% at its European refineries in H1, 2021, down by 3% on the year yet "relatively resilient in light of the COVID-19 impact." It expects the utilization rates at its European refineries to remain at the 2020 level this year. Last year its refineries reported 86% utilization. The company's refineries in Europe ran at 85% utilization in Q2, up from 81% in the year-ago quarter.

We remind that OMV is investing EUR40 million (USD48 million) to expand and modernize a steam cracker and associated units at its refining and petrochemicals complex at Burghausen, Germany. The upgrade will increase the site’s ethylene and propylene production capacity by 50,000 metric tons/year. Following a planned turnaround of the refinery, the revamped cracker and petchem units are expected to start operations in the third quarter of 2022. Initial groundwork is already underway ahead of the upgrade.

Ethylene and propylene are the main feedstocks for the production of polyethylene (PE) and polypropylene (PP), respectively.

According to MRC's ScanPlast report, Russia's estimated PE consumption totalled 1,396,960 tonnes in January-July 2021, up by 7% year on year. Shipments of all grades of ethylene polymers increased. At the same time, PP shipments to the Russian market were 841,990 tonnes in the first seven months of 2021, up by 29% year on year. Supply of propylene homopolymers (homopolymer PP) and block-copolymers of propylene (PP block copolymers) increased, whereas supply of statistical copolymers of propylene (PP random copolymers) subsided.

OMV produces and markets oil and gas, innovative energy and high-end petrochemical solutions – in a responsible way. With Group sales of EUR 23 bn and a workforce of around 20,000 employees in 2019, OMV Aktiengesellschaft is one of Austria’s largest listed industrial companies.
MRC